CONVERSIONS AND RETROFITS

ALWAYS
UP TO DATE

New requirements for the production process or subsequent process automation keep your equipment up to date. Our machines are designed for a very long service life and are always a perfect basis for modern, economical article production.

CONVERSIONS AND OVERHAUL

Machine overhauls or retrofits increase your productivity and thus boost your profitability. Existing systems remain up to date and can be flexibly adapted to current production requirements. Depending on requirements, complex automation systems can also be retrofitted, thus ensuring your competitiveness.

RETROFITTING AND UPDATES

Of course, your existing systems can also be adapted to current safety requirements and, in addition, you will always be kept up to date with the latest technology through regular software updates. By retrofitting our SmartWall, you make your systems fit for remote service and thus reduce machine downtimes.

»THE DESMA TEAM ADVISES, SUPPORTS AND HELPS – SPECIFICALLY AND QUICKLY. OUR COMPANY HAS BEEN BENEFITING FROM THIS FOR YEARS.«

Customer quote

With our HydroClean system, you always ensure the optimum condition of your hydraulic oil and can reliably monitor it via the machine control system thanks to integrated monitoring. Thanks to the permanent ultra-fine filtering, you maintain the full performance of all hydraulic components and reduce the need to change the hydraulic oil to a minimum.

HYDROCLEAN

Keep hydraulic oil in optimum condition

CONTROL EXCHANGE
OF ALL CONTROLS

Always up to date

The retrofit of DESMA existing machines with DRC 1010, DRC 1210, DRC 2010, DRC 2020 HT to the current control DRC 2030 TBM brings you up to date with the latest technology and offers you all advantages of a modern control platform

  • Full connectivity
  • Integration of all available software modules
  • Productivity increase
  • Full access to remote services
  • Perfect operator guidance
  • Trend-based visualization

Replacing the previous DRC 1010 / 1210 / 2010 visualization system with the new DRC 2020 HT gives you convenient machine operation.

  • Productivity increase
  • Life cycle extension
  • Increase of added value
  • User-dependent language switching
  • Extended process graphics
  • Latest operator guidance

VISUALIZATION DRC 2020 HT

Focus on future viability and economic efficiency

ENERGY MANAGEMENT WITH FREQUENCY INVERTER

Reduce energy costs-
produce more profitably

Reduce your energy consumption of your S1 and S2 machine generation by retrofitting a frequency inverter. This controls the speed of the drive motor according to the demanded power and thus saves energy costs of the drive power by up to 25%.

  • Amortization of costs on average in approx. 4 years
  • Resource-saving production
  • Noise reduction
  • Production cost reduction

Retrofitting DESMA machines with our new EcoSilence temperature control unit ensures less energy consumption and noise emissions in your production.

  • Circulating pump with high efficiency of drive and pump
  • Electric motors according to energy efficiency class IE-2
  • Savings up to 2,000 kW annually in 3-shift operation
  • Significant noise reduction of 6 dB(A)

ECOSILENCE TEMPERATURE CONTROL UNIT

Significantly reduce energy consumption
and noise emissions

SMARTWALL

Highest machine safety
with remote service

Effective protection of the machine against malware such as viruses and Trojans and against unauthorized access from the Internet or the internal machine network. The interface to the machine as the basis for remote diagnostics on the HMI and control side in conjunction with SmartLine or SmartConnect, among others.

  • Remote error analysis and troubleshooting via a secured tunnel
  • Software updates and program modifications online
  • Network problems and misconfigurations are kept away from the internal machine network
  • Quickly gets your machine back into production
  • Service technician costs can be saved

Our DesFeed System is a mobile system for feeding HTV silicone manikins and can be easily retrofitted to existing machines.

  • Autonomous silicone conveying equipment
  • No complex hydraulic connection to the machine necessary
  • No complex software changes necessary
  • Speed and flow rate adjustable by frequency converter
  • Integrated own control
  • Very good accessibility to the material feed chute
  • No cycle interruption during material filling
  • Very fast and easy commissioning

DESFEED

Continuous feeding of pasty silicone (HTV)

CRBCONTROL

External cold channel control for
FlowControl cold runner systems

With the self-sufficient CRBControl System, the DESMA FlowControl cold runner technology can be used on existing and also third-party machines.

  • Use of the patented DESMA FlowControl cold runner system
  • Use latest DESMA cold runner technology on existing machines
  • Mechanical and electrical integration via interface
  • Integrated control unit and visualization
  • Integrated hydraulic unit for individual nozzle control
  • Rubber volume of the individual nozzles controllable