HORIZONTAL MACHINES
SERIES 969 S3 AND SEALMASTER S3
Resource efficiency is also a top priority in this series, thanks to the use of ServoGear hydraulics, Iso+ heating plates and EcoSilence temperature control units. In combination with servo-driven brushing and automation systems, as well as multi-axis drives for parallel movements, the fastest cycle times and fully automated production processes are realized. The service-friendly overall design with generously dimensioned doors allows optimum access to all machine components. The robust structure and the fundamental use of lift-off injection units with the smallest nozzle passage holes result in maximum deflection stability and guarantee the best possible article quality.
UP TO 3,500 BAR SPRAYING PRESSURE ALSO ENABLES THE PROCESSING OF HIGHLY VISCOUS MATERIALS
The SEALMASTER S3 convinces in technology and design and thus sets industry standards. The EnergyControl+ module provides optimum load management and further minimizes energy requirements.
With the DRC 2030 TBM visualization, you retain full control at all times, even over complex processes, right up to an overview of your networked production.
PERFORMANCEHYDRAULICS
By using further optimized hydraulic components, additional cycle time savings are possible through reduced machine movement times of several seconds. This results in significantly improved productivity, especially for short cycle times. This option is available for new machines, but also as a retrofit package for existing machines.
Shorten cycle times
ISO+ HEATING PLATENS
By using the machine-integrated EcoSilence temperature control units and our Iso+ heating platens, 10,000 – 15,000 kW can easily be saved per year on an average equipped injection molding machine.
Save energy consumption
QuickLock
The QuickLock hydro-mechanical quick clamping system also makes ‘hot’ mold changes possible within a few minutes. This minimizes setup times by up to 90% and ensures maximum productivity.
Shorten setup times
PlastControl
Especially for smaller injection units of the FIFO-C series, our active non-return valve PlastControl offers great advantages for a fast material change. Especially in connection with the swing-out extruder unit, a complete material change can be carried out here within a very short time.
Quick material change
PROCESS VISUALIZATION DRC 2030 TBM
The process visualization with the DRC 2030 TBM offers the full overview of your production process and is also platform and interface for all SmartConnect products. All DESMA automations are also centrally controlled via this platform.
Full overview of the production process
ServoBrush
The further developed ServoBrush brush modules are equipped with a powerful external electric drive and have a horizontal axis for freely selectable position adjustment. This also allows the wear of the brushes to be easily compensated for by automatic infeed.
Compensate for brush wear
ActiveFeed
Especially with small screw diameters and difficult to feed material, such as EPDM, our ActiveFeed offers significant advantages in safe material feeding.
Pull in material strips safely
The FIFO-A injection unit is DESMA’s most successful injection unit and is ideally suited for medium to very large injection volumes. Due to a low material intake height in combination with a fully liftable nozzle, the best possible conditions for a high operating comfort are given.
The FIFO-Advanced injection unit offers further advantages. In addition to further improved injection accuracy, the very stable overall design allows significantly larger silicone stopper systems to be combined. This drastically reduces refill cycles.
The FIFO-B injection unit with integrated hydraulic nozzle lift is used in particular for DESMA horizontal machines. In principle, this injection unit is also optimally suited for injection molding machines with lateral injection into the mold parting line (T series).
The FIFO-C injection unit is ideal for the smallest to medium injection volumes. Due to the fixed nozzle, a very short nozzle length is given. Our FIFO-C is the standard injection unit for C-frame injection molding machines and small DESMA horizontal machines.
StandarD machinery data
| Available clamping forces | Heating plates size min. | Heating plates size max. | Injection volume | |
| D 969 Z | 1.000 / 1.100 kN | 320 x 400 mm | 400 x 500 mm | 85 – 1.000 ccm |
| 1.600 / 1.700 kN | 450 x 510 mm | 560 x 630 mm | 220 – 2.000 ccm | |
| 2.500 / 2.700 kN | 560 x 630 mm | 560 x 780 mm | 220 – 4.000 ccm | |
| SEALMASTER | 3.000 kN | 570 x 570 mm | 220 – 1.000 ccm | |
| SEALMASTER | 4.000 kN | 670 x 670 mm | 220 – 2.000 ccm | |
| 4.000 / 4.500 kN | 670 x 780 mm | 670 x 940 mm | 220 – 10.000 ccm | |
| 5.600 / 6.300 kN | 810 x 980 mm | 810 x 1.100 mm | 500 – 10.000 ccm | |
| 7.000 / 8.000 kN | 900 x 1.000 mm | 900 x 1.200 mm | 5.000 – 14.200 ccm | |
| 10.000 / 11.000 KN | 1.000 x 1.200 mm | 1.100 x 1.300 mm | 5.000 – 14.200 ccm |